Seaward Clare HAL104 Adv Multifunction Production Line Safety Tester
The flagship product in Seaward Clare's line of advanced multifunction production line safety testers, the HAL104 is a highly flexible, powerful safety testing instrument designed to increase the quality and productivity of your production line safety testing.
With a wide range of different tests, adjustable settings and different modes available, the HAL104 caters for practically any application ranging from performing standalone, manual tests on electrical equipment to automated test programmes on complex production lines. A large-size display, simple push-button interface and additional functionality make configuring and performing your tests as simple as possible at all times.
Three Modes - Automatic, Manual and Direct PC
Control the HAL104 exactly how you want with these three modes, all included as standard. These modes give you the following capabilities:
- Automatic - provides a structured, repeatable route to testing through storing complete test sequences in internal memory. Ideal for use in production lines
- Manual - use flexible test parameters to perform diagnostic checks on equipment outside of the production line
- PC - simple command protocols allow you to connect your HAL104 to a PC for remote control and it can also communicate with PLC (programmable logic controller) with start/stop and pass/fail outputs in automated testing mode
Comprehensive Range of Electrical Safety Tests
The HAL104, being the most powerful model in Seaward's HAL series, also includes the most comprehensive range of tests.
With the HAL104 as part of your equipment, you'll have quick, easy access to all the electrical safety tests you need, including:
- Earth/Ground Bond
- AC Flash/Hipot
- DC Flash/Hipot
- DC Insulation Resistance
- ARC Detection
- Leakage
- Load Power
- Power Factor
Advanced Integration Options
Improve your efficiency and productivity with the following advanced integration options:
- Analogue Inputs - allow tests to be recorded directly on the HAL104 from external devices (such as recording the speed of a motor while in use)
- Digital Outputs - control external devices using relay control (for example switching matrices)
- Flexible Design - full compatibility with PowerSmart and SwitchSmart optional modules enabling advanced automation
Seaward also offers a number of smart modules, accessories, and consumables designed to improve the functionality of the HAL Tester as well as improve the productivity and traceability of production line testing regimes. Additionally, Seaward's enclosures, beacons, and hand switches can be used to ensure compliance with the EN50191 standard for the safe erection and operation of electrical enclosures.
Seamlessly Works with Seaward Safety e-Base Production Line Safety Software*
*Please note that this software package is sold separately
Take complete control over your HAL104 with Safety e-Base software for your PC.
With this software, you'll be able to create totally customisable test sequences which can be fully operated via a PC from a safe, convenient location, even if that's away from the production line.
A customisable user interface allows you to provide user prompts with texts and pictures (ideal for training new operators) and you can be guided step-by-step through the testing process, reducing human error and ensuring higher levels of productivity.
e-Base also has the added benefit of totally traceable results with virtually unlimited storage on your PC or network drive.
Features include:
- Reduce human error and increase efficiency with PC remote control
- Programme test sequences to start on customisable trigger commands
- Customise test sequences for different products and standards - ensure your test system will withstand the test of time
- Improve traceability and auditability - store test results automatically to your PC
- Programme user promots in text/picture format to make the process easier for new operators
Seaward Clare HAL104 Advanced Multifunction Production Line Safety Tester Key Features
- One of Seaward's highest spec multifunctional production line safety testers, designed to help you improve testing efficiency
- Manual and automated modes - take full control manually with flexible testing options, or set up automated, easy-to-use testing routines
- Analogue inputs for connection to external devices with full recording on the HAL104
- Digital outputs for control of external devices
- Compatible with optional label printer and barcode scanner for ease of use
- Fully configurable automatic testing sequences
- Full suite of electrical safety tests -
- Earth/Ground Bond
- AC Flash/Hipot
- DC Flash/Hipot
- DC Insulation Resistance
- ARC Detection
- Leakage
- Load Power
- Power Factor
- Seamlessly works with Seaward's e-Base software for full PC control of all functions
- Inuitive user interface with push buttons and large-size screen
- Internal memory stores all of your testing results - store up to 6000 results including details of products, user, location, site, date and time in non-volatile flash memory
- Real-time clock
- Automatic testcode generation
- Fast startup
- Fully isolated test outputs in compliance with EN50191
- 4 wire ground bond test measurements
What's Included?
- Seaward Clare HAL104 Tester
- Instruction Manual
- Power Cord
- Guard Plug
- Comms Cable
- Test Probes/Clips
Optional Accessories
The HAL104 has a wide range of optional accessories available - please see below.
- 194A922 - CCD Barcode Scanner
- Clare Safety e-Base Pro Software
- H-5009 - Class I Output Socket Box
- H-5014 - Data Cable
- Desk Test n Tag Printer
- H-5030 - Desk Test n Tag Printer Lead
- 01521/1 - Earth Test Clip
- 01520/1 - Earth Test Probe
- Y160H - Fault Simulator
- Guard Plug with Link
- H-5003 - Hipot Test Clip (Black)
- H-5003/R - Hipot Test Clip (Red)
- 03918/2 - Hipot Test Probe (Red)
- PAT Checkbox
- PATGuard 3 PAT Software
- 483A910 - PowerSmart Module - increases single-phase load testing, current up to 50A
- Status Beacon
- SwitchSmart
- Y160 Fault Simulator
Seaward HAL Series Comparison Chart
There are multiple models in the Seaward HAL series. This comparison chart shows the difference between each.
| Features | HAL101 | HAL102 | HAL103 | HAL104 | HAL LED |
|---|---|---|---|---|---|
| Earth/Ground Bond | - | - | √ | √ | √ |
| AC Flash/Hipot | √ | √ | √ | √ | √ |
| DC Flash/Hipot | √ | √ | √ | √ | √ |
| DC Insulation Resistance | √ | √ | √ | √ | √ |
| ARC Detection | √ | √ | √ | √ | √ |
| Leakage | - | - | - | √ | √ |
| Load Power | - | - | - | √ | - |
| Load Power (200mVA resolution) | - | - | - | - | √ |
| Power Factor | - | - | - | √ | √ |
| Results Memory | √ | √ | √ | √ | √ |
| Automation Option | √ | √ | √ | √ | √ |
| Barcode Scanner/Printer Option | √ | √ | √ | √ | √ |
| Internal Scanner | - | √ | - | - | - |
Seaward Clare HAL104 Technical Specifications
| Earth Ground/Bond Test | |
|---|---|
| Test Voltage | 6V AC (nominal) |
| Frequency | 50 or 60Hz (independent of supply) |
| Display Range and Accuracy | 0 to 1500mΩ - ±2% ±5 counts |
| Display Resolution | 1mΩ |
| Compliance Test Ranges | |
| Current/Load Resistance/Time | 5A, 1000mΩ - continuous 10A, 500mΩ - continuous 25A, 200mΩ - continuous 30A, 150mΩ - 60 seconds 40A, 100mΩ - 60 seconds |
| Settable Output Current Range | 0.1 to 40.0A |
| Selectable Range of PASS/FAIL Levels | 0 to 1500mΩ |
| Insulation Resistance Test | |
| DC Output Voltage | 0.10kV to 6.00kV (10V/step when manually adjusted) (50V/step in test sequence program) |
| Display Range | 0.01MΩ to 500MΩ |
| Display Range/Accuracy | 0.03MΩ to 350MΩ: ±5% ± 5 counts 350MΩ to 500MΩ: indication only |
| Display Resolution | 0.01MΩ |
| PASS/FAIL Level | 0.00MΩ to 500.0MΩ |
| AC Dielectric Strength Test | |
| Programmable Voltage Range | 0.10 to 5.00kV (10Vstep when manually adjusted) 50V/step in test sequence program) |
| Frequency (Independent of Supply) | 50 or 60Hz |
| Voltage Display Range/Accuracy | 0.10kV to 5.00kV: ±1% ±5 counts |
| Voltage Display Resolution | 0.01kV |
| Current Display Range/Accuracy | 0.01mA to 20.00mA: ±1% ± 5 counts |
| Current Display Resolution | 0.01mA |
| Selectable Range of PASS/FAIL Levels | 0.01mA to 20.00mA |
| Maximum Current Output | 20.00mA @ 5kV |
| Optional Arc Detection | 9 levels |
| DC Dielectric Strength Test | |
| Programmable Voltage Range | 0.10 to 6.00kV (10V/step when manually adjusted) (50V/step in test sequence program) |
| Voltage Display Range and Accuracy | 0.10 to 6.00kV: ±1% ±5 counts |
| Voltage Display Resolution | 0.01kV |
| Current Display Range and Accuracy | 0.01mA to 10.00mA: ±1% ±5 counts |
| Current Display Resolution | 0.01mA |
| Selectable Range of PASS/FAIL Levels | 0.01mA to 10.00mA |
| Maximum Current Output | 10.00mA |
| Optional Arc Detection | 9 levels |
| Power and Leakage Test | |
| Test Voltage | 110V to 230V AC 20A nominal (Vin-Vout) |
| Maximum Power Output | Up to 5.0kVA (dependent on mains supply rating) |
| Output Power Measurement | |
| Measurement type | Single phase |
| Display Range and Accuracy | 0.02kVA to 5.00kVA: ±2% ±0.02kVA |
| Selectable Range of PASS/FAIl Levels | 0.001kVA to 5.000kVA |
| Leakage Current Measurement | |
| Display Range and Accuracy | 0.10mA to 20.00mA ±1% ±5 counts |
| Display Resolution | 0.01mA |
| Selectable Range of PASS/FAIL Levels | 0.01mA to 20mA |
| Touch Current Measurement | |
| Display Range and Accuracy | 0.02mA to 5.00mA ±1% ±5 counts |
| Display Resolution | 0.01mA |
| Selectable Range of PASS/FAIL Levels | 0.02mA to 5.00mA |
| Measuring Device | IEC/EN 60990 Fig 4 IEC/EN 60990 Fig 3 or Fig 5 on request |
| General Specifications | |
| Case Dimensions | 200 x 300 x 370mm (W x H x D) |
| Weight | 15kf approx |
| Operating Voltage Range | Selectable: 115 to 230V AC RMS, 50/60Hz |
| EN50191 | Compliant when used with appropriate accessories |
| SKU | H104 |
|---|---|
| Manufacturer Part Code | 477A910 |
