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Megger BALTO 1013-636 Compact 4000 DC High Current Circuit Breaker Tester

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1013-636
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Megger BALTO 1013-636 Compact 4000 DC High Current Circuit Breaker Tester
Description

The Megger 1013-636 high current circuit breaker tester was developed to generate, and inject into the circuit, very high and precise DC test currents to carry out functional tests on high-speed DC circuit breakers. These very high currents are injected into the main circuit of DC high-speed circuit breakers and allow control of the entire circuit including the measurement elements, current converters, and protection relays.

Designed with the user in mind, this innovative mobile Megger Balto system is useable for up to 4000 A, which meets the challenges of the manufacturers and users of DC high-speed circuit breakers. Special attention was given to the weight and size of this compact version resulting in an ergonomic design that permits usage in small spaces.

The BALTO Compact 4000 has been developed specifically for testing DC high-speed circuit breakers at rolling stock, tramways, and primary infrastructure. It is also suitable for onboard maintenance in marine applications.

Features

  • Energy sources: batteries and ultra-caps
  • Power units: DC/DC converters- Internationally patented
  • The current rate of rise can be adjusted
  • Ergonomic compact design
  • Power source from batteries, buffer through ultra-caps
  • Current generator: DC/DC converters
  • Current rising slope according to IEC 61992-2 (Traction Power Substations) and IEC 60077-2 (Rolling Stock)
  • Adjustable parameters of the Circuit Breaker Trip Current
  • USB and Ethernet RJ45 Interfaces
  • BALTO Win - Communication software for PC
  • Test reports
  • Bespoke connection for high-speed circuit breakers
Standard Test Modes
Automatic mode with a quick test
  •  
    • A quick test to determine approximate Circuit Breaker Trip Current - Ids
    • Automatic test with current increase slope according to IEC 61992-2
      (Traction Power Substations) and IEC 60077-2 (Rolling Stock) for accurate testing of Ids
    • Graphical display of measurement results
Manual mode
  •  
    • Measurement of the DC high-speed circuit-breakers opening time
    • Test of the DC protection
    • Calibration of external devices
Voltage drop measurement
  •  
    • Voltage drop measurement according to the DC high-speed circuit-breakers manufacturer's procedure
Tech Specs
Specifications
Power Supply Mains input 120 VAC 60 Hz
230 VAC 50 Hz
Power consumption 120 VAC 60 Hz - 7.20 A
230 VAC 50 Hz - 3.50 A
Power Supply Voltage Batteries and ULTRA-caps
12 VDC - 15.7 VDC
Power Cord CEE 7/7 Plug to IEC 60320
C13, 2 m, 10 A, 250 VAC
Dimensions 700 x 730 x 510 mm
(30” x 24.7” x 20”)
Weight 76.0 kg (168 lbs)
Max. No. of Current Generators 1 (not extensible.)
Max Current 4000 A
Duration of Injection 2-5 sec
Accuracy of Results 1.5%
Main Unit Energy Compartments Batteries and Ultra caps
Charger: 1 - 20 A/DC
Max. Energy Approx. 1.5 kWh
Output Voltage 15.7 VDC
Main Unit Functionality HMI (Human Machine Interface) and CPU
Screen Type TFT touchscreen
Diagonal 14.5 cm (5.7 ”)
Resolution 640 x 480 pixels
Software Primary injection testing and calibration
On-screen Keyboard QWERTY, AZERTY
Reporting PDF (standard), CVS (standard), XLS (optional)
Communication Ethernet 100 base-Tx and USB 2.0
Emergency Stop Stops all injections immediately
Interfaces Languages English, French, Dutch, German, Spanish, Italian, Chinese, Czech
Dimensions 700 x 660 x 270 mm (30” x 26” x 10.6”)
Weight 48.0 kg (106 lbs)
Secondary Injection Outputs Voltage outputs: -60 mV/+60 mV...-10 V/+10 V
Current outputs: -20 mA...+20 mA and +4 mA...+20 mA
Inputs Trip contact DC protection Relay
Trip contact (spare)
Curves Standard
User-defined
Emergency Stop Device Disconnects power units from the energy compartment
Current Generator Maximum Output Voltage 4.7 VDC
Maximum Current 4000 A
Dimensions 700 x 660 x 145 mm (30” x 26” x 5.7”)
Weight 28.0 kg (62 lbs)
Measures Characteristics The measure of the effective trip current Ids
The measure of the mechanical reaction time - opening time
The measure of the voltage drop
Environment Application Area This test equipment is destined for applications in substations,
electrical areas and industrial environments
According to harmonized document EC directive 2006/42/EEC
LVD EN-IEC 61010-1:2010
EMC 2004/108/EEC (EC EN61326-1:2013)
Connections Power Supply Cable Standard
Output Connections High current flex cables, BALTO Compact Cable Set
1 - Power Supply Cables 4000 A
Power supply cable set - 240 mm2
Length 2m Flex Conn Single
Earth Cable 16 mm2
Operating Temperature 0 C° ... +55 C°
32 F° ...+131 F°
Storage Temperature -20 C°...+65 C°
-13 F°...+149 F°
Humidity 5% - 95% non-condensing
Railway Standards/Railway Applications/Fixed Installations - DC Switchgear IEC 61992-1 Ed.2 - Part 1
IEC 61992-2 Ed.2 - Part 2
Railway Applications/Electric Equipment for Rolling Stock IEC 60077-1 Part 1
IEC 60077-2 Part 2
Ingress Protection Rating IP20
Altitude 2000 m
Communication Ethernet 100 base-TX and USB 2.0
Emergency Stop Stops all injections immediately
Interfaces Languages English, French, Dutch, German, Spanish, Italian, Chinese, Czech
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Additional Information
SKU 1013-636
Manufacturer Part Code 1013-636
Country of Origin United Kingdom
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